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Portable concrete plant

introduction

The portable concrete plant, also known as a mobile batch plant is a very productive mini batching plant, reliable and cost effective piece of equipment to produce batches of concrete. It allows the user to batch concrete at most any location then move to another location and batch concrete. Portable plants are the best choice for temporary site projects or even stationary locations where the equipment height is a factor or the required production rate is lower.

portable concrete plant can be mobile , stationary, or semi-portable. Certain batch plant designs may be considered mobile, but not necessarily easy to set up and tear down.

These categories typically differ in the ease of startup and teardown and the presence of portable features such as axles, brakes, and lights. portable concrete plant are typically a single unit, made up of a cement silo, an aggregate bin, an aggregate conveyor and the cement and aggregate batchers, but at higher hourly production capacities may require numerous loads for a single plant. Typically, a portable concrete plants can be dismantled and reassembled in a few days time. As a result, they can be used at multiple construction sites to reduce transportation costs.

portable concrete plant has the following features: compact in structure, small in space needed, simple in installation, high in automation, it is widely used in the construction of bridge,building, water conservancy project, power and other infrastructure.

portable Concrete Plant

Our company produced has the most competitive price and satisfying quality. It is mainly made up of five systems: mixing console, aggregate weighing system, transport system and store system and control system. However, the other manufacturing machines which are accessory also play an important role in the process of production. The following is the description to the portable concrete plant parts

Components of portable concrete plant

A. Concrete Mixer

The mixing console is the core of a concrete plant. The mixing machine of portable concrete plant can be divided into forced concrete mixer and self loading concrete mixer according to mixing mode. Forced concrete mixer is the mainstream of mixing plants at home and abroad now. portable concrete plant usually adopt JS series twin shaft concrete mixer as the main mixer. Twin shaft concrete mixer belongs to forced concrete mixer and has stronger mixing effect and higher mixing efficiency than self-falling concrete mixer. It can be used to mix hard-dry concrete and light aggregate concrete.

JS2000 Concrete mixer

B. weighing system

The weighing system is necessary in every plant and has a crucial influence on the costs of production. It is an important element which decides the quality of concrete. The aggregate weighing, powder weighing, and liquid weighing are the main three parts to constitute the weighing system. In General, portable concrete plant capacity less than 20 cubic meters per hour adopts the weighing method of superposition which is to say that aggregate including stone and sand uses a weigh. The concrete and fly ash use a weigh, but the water and liquid admixture are weighed separately. And then put the liquid admixture into the water hopper to premix. portable concrete plant with capacity of over 50 cubic meters, however, adopts separately weighing. All of the weighing process can be controlled by electronic scale and microcomputer. So it has high accuracy and the accuracy can be controlled within 1%.

weighing system of portable concrete plant

C. Conveying system

Conveying system has two types. One is hopper type, the other is belt type. The advantage of hopper type is simple in the architecture and small in the covering area. It is suitable in the projects which is lower than 50 cubic meters per hour output production. The belt type has the advantage of long distance transportation and high capacity. It also has the low error rate and can support continuous conveying. The belt type conveyor is often used in the portable concrete plant which has the aggregate silo. So the conveyor belt can increase the productive efficiency and improve the safety index. It is usually adopted in cportable concrete plant with capacity of more than 60 cubic meters per hour output production. The available concrete powder mainly is cement, fly ash and mineral powder. The conveying method of powder usually selects the screw conveyor. And the large mixing buildings also have the pneumatic conveying and scraper. The spiral transport we suggest is a screw conveyor with simple structure, lower cost, and reliable usage. The transportation of liquid mainly refers to the water and liquid admixtures which are conveyed by the water pump.

screw conveyor of portable concrete plant

D. Storing System

The storing system mainly refers to the big silo and warehouse. Of course, some of the materials can be put in the air. But the silo is a hermetically-sealed construction. All of the raw materials are transported by the screw conveyor. The aggregate can put in the air, but the cement silo is waterproofed. The admixture is stored by the steel structure container. The storing system is connected with the other systems, so it is convenient in the process of mixing.

cement silo of portable concrete plant

E. Control System

The control system we provide is semi-automatic and fully automatic. It is the heart of the whole equipment. The worker in the controlling room can operate the process of production. It achieved the automation and enhanced the productive capacity. According to the different user’s requirements and the styles, the control system has different functions and preparations. In general, in the construction scene small batching control system is much simple than the large control system.

control system of portable concrete plant

Specifications of haomei portable concrete plant

YHZS25 portable concrete plant
Model: YHZS25
Plant Capacity: 25 m3/hour compacted concrete
Mixer Capacity: 500L---25m³/h
Total Motor Power: 51 KW
Voltage / Frequency: 380V / 50Hz Standard Value.
May vary depending on regional standards.
Transport speed: ≤40Km/h
Discharge height: 3.8meter
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YHZS35 portable concrete plant
Model: YHZS35
Plant Capacity: 35 m3/hour compacted concrete
Mixer Capacity: 500L---25m³/h
Total Motor Power: 51 KW Voltage / Frequency: 380V / 50Hz Standard Value. May vary depending on regional standards.
Transport speed: ≤40Km/h
Discharge height: 3.8meter
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YHZS60 portable concrete plant
Model: YHZS60
Plant Capacity: 50/60 m3/hour compacted concrete
Mixer Capacity: 1000L---50m³/h
Total Motor Power: 100 KW Voltage / Frequency: 380V / 50Hz Standard Value. May vary depending on regional standards.
Working Dimension: 17.7mX3.6mX8.2m
Transport Dimension: 18.3mX2.4mX4.35m
Transport speed: ≤60Km/h
Discharge height: 3.8meter
Total weight: ≈23500kg(Not include optional items)
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YHZS75 portable concrete plant
Model: YHZS75
Plant Capacity: 75 m3/hour compacted concrete
Mixer Capacity: 1500L---75m³/h
Total Motor Power: 105 KW Voltage / Frequency: 380V / 50Hz Standard Value. May vary depending on regional standards.
Transport speed: ≤40Km/h
Total weight: ≈27000kg(Not include optional items)
Discharge height: 3.8meter
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*Remarks*

Technical information and product images presented in this Technical lnformation section are only for general information. They may not represent the actual product. Our company holds the right to change the options and equipment when needed

main technical specifications

Type YHZS25  YHZS35  YHZS60  YHZS75 
Theoretical production capacity(m³/h) 25 35 60 75
Concrete mixer Type JS500 JS750 JS1000 JS1500
Power(KW) 24.75 38.6 51 65.5
Discharging capacity(L) 500 750 1000 1500
Aggregate size(Pebble/Macadam)(mm) 80/60 80/60 80/60 80/60
Aggregate Bin volume(m³) 3.2 7.3 8.3 12
Weighing Accuracy Aggregate (KG)  ±2%  ±2%  ±2%  ±2%
Cement(KG) ±1% ±1% ±1% ±1%
Fly ash(KG) ±1% ±1%
Water (KG) ±1% ±1% ±1% ±1%
Additive(KG) ±1% ±1% ±1% ±1%
Total power(KW) 50Kw 64Kw 85Kw 110KW
Discharging height(M) 2.8 m 2.8 m 2.8 m 3.8m
Gross weight(T) 12 16 20 50

Case video of haomei portable concrete plant

27, June, 2017, a set of YHZS60 mobile concrete batching plant was installed and commission In the Davao city, the customer’s project is a water treatment plant, need eight square container with 6 meters high, the length and width of 40 meter, which requires a lot of concrete. With long time choosing and the recommendation of his friend, our customer finally select Haomei machinery as his manufacturer, our sales manager and engineer went to the Philippines to help and guide the installation and debugging, with days work, our concrete batching plant has been completed and can start to operate to producing concrete for this project more Case video

This video is haomei 25m3/h portable concrete plant yhzs25 in 2014 Paraguay Feeding debug video.25m3/h portable concrete plant is highly reliable with easy operation and transportation. It is capable of mixing dry hardness, half dry hardness, plastic concrete. Besides, it is simple in operation, mobile in site-transfer and excellent in reliability. May be moved anywhere on hauling, may be ready for using on settling down. more Case video


Company profile

Each portable concrete plant manufactured by Haomei adopts high quality material and well known brands spare parts. Haomei has ranked to the leading manufacturer of portable concrete plant because it is highly durable under various conditions and its customized design makes its price worthwhile.

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